Oil and gas wells drilling
with zero waste
with zero waste
Treatment of toxic drill cuttings and heavy oil sludge
instead of storage
instead of storage
Drill cuttings and oil sludge are harmful for ecosystem.
Disposal is a major challenge for oil companies and society.
PMI Solutions has developed a unique technology of advanced treatment to avoid waste burial, incineration, injection, encapsulation and other disposal methods.
Disposal is a major challenge for oil companies and society.
PMI Solutions has developed a unique technology of advanced treatment to avoid waste burial, incineration, injection, encapsulation and other disposal methods.
Mobility
Light-weight and self-contained unit. Startup of waste-free production within 24−72 hours. The unit can be fitted in 20-foot containers. Minimum power consumption.
Capacity
High heating efficiency. Treatment of up to 5 tons per hour. Reasonable cost of drill cuttings treatment in comparison with other technologies.
Environmental performance
Enclosed process of drill cuttings treatment without burning and access of oxygen. Improves efficiency of resources use preserving the environment.
Technology
Patented mobile thermal desorption unit (Mobile TDU) is designed for on-site treatment of drill cuttings in the area of exploratory and field drilling. Under exposure to high temperature toxic drill cuttings are separated into water, dried solids and oil products that can be used. After granulation solids (crushed rock) can be used for road construction.
PMI Solutions involved specialists with 20 years of work experience in Norway, Germany, UK, USA, UAE, Kazakhstan, Algeria, India, Bolivia and other countries to design a mobile, productive and economic unit.
It is possible to install the unit on service ship for offshore drilling rigs.
Get details →
PMI Solutions involved specialists with 20 years of work experience in Norway, Germany, UK, USA, UAE, Kazakhstan, Algeria, India, Bolivia and other countries to design a mobile, productive and economic unit.
It is possible to install the unit on service ship for offshore drilling rigs.
Get details →
Technology
Patented mobile thermal desorption unit (Mobile TDU) is designed for on-site treatment of drill cuttings in the area of exploratory and field drilling. Under exposure to high temperature toxic drill cuttings are separated into water, dried solids and oil products that can be used. After granulation solids (crushed rock) can be used for road construction.
PMI Solutions involved specialists with 20 years of work experience in Norway, Germany, UK, USA, UAE, Kazakhstan, Algeria, India, Bolivia and other countries to design a mobile, productive and economic unit.
It is possible to install the unit on service ship for offshore drilling rigs.
Learn more →
Mobility
Light-weight and self-contained unit. Startup of waste-free production within 24-72 hours. The unit can be fitted in 20-foot containers. Minimum power consumption.
Capacity
High heating efficiency. Treatment of up to 5 tons per hour. Reasonable cost of drill cuttings treatment in comparison with other technologies.
Environmental performance
Enclosed process of drill cuttings treatment without burning and access of oxygen. Improves efficiency of resources use preserving the environment.
PMI Solutions involved specialists with 20 years of work experience in Norway, Germany, UK, USA, UAE, Kazakhstan, Algeria, India, Bolivia and other countries to design a mobile, productive and economic unit.
It is possible to install the unit on service ship for offshore drilling rigs.
Learn more →
Mobility
Light-weight and self-contained unit. Startup of waste-free production within 24-72 hours. The unit can be fitted in 20-foot containers. Minimum power consumption.
Capacity
High heating efficiency. Treatment of up to 5 tons per hour. Reasonable cost of drill cuttings treatment in comparison with other technologies.
Environmental performance
Enclosed process of drill cuttings treatment without burning and access of oxygen. Improves efficiency of resources use preserving the environment.
HOW IT WORKS
Input: waste
Drill cuttings, oil-contaminated soil and waste drilling mud contain toxic substances, therefore special disposal at "landfills" is required. In case of
offshore drilling, untreated waste is transported onshore. Oil content in oil-based drill cuttings is from 5% to 25%
offshore drilling, untreated waste is transported onshore. Oil content in oil-based drill cuttings is from 5% to 25%
Thermal desorption
Continuous technical process — 24 hours per day at the place of formation or storage of drilling waste. In-line separation into components is resulted from heating in enclosed chamber without oxygen access where total evaporation of water and oil products takes place. Then dried and treated soil is moistened with water and granulated into crushed rock.
Output: products
1. Recovered oil (mineral and synthetic oil, liquid paraffin, diesel fuel) can be reused for preparation of drilling mud or as fuel for MobileTDU and client’s needs on site
2. Process water produced during treatment can be used for own needs on site
3. Solids can be used for road construction, backfilling of treated cuttings pits and after granulation can be certified as construction material (crushed rock)
2. Process water produced during treatment can be used for own needs on site
3. Solids can be used for road construction, backfilling of treated cuttings pits and after granulation can be certified as construction material (crushed rock)
Input: waste
Drill cuttings, oil-contaminated soil and waste drilling mud contain toxic substances, therefore special disposal at "landfills" is required. In case of
offshore drilling, untreated waste is transported onshore. Oil content in oil-based drill cuttings is from 5% to 25%
Drill cuttings, oil-contaminated soil and waste drilling mud contain toxic substances, therefore special disposal at "landfills" is required. In case of
offshore drilling, untreated waste is transported onshore. Oil content in oil-based drill cuttings is from 5% to 25%
Thermal desorption
Continuous technical process — 24 hours per day at the place of formation or storage of drilling waste. In-line separation into components is resulted from heating in enclosed chamber without oxygen access where total evaporation of water and oil products takes place. Then dried and treated soil is moistened with water and granulated into crushed rock.
Continuous technical process — 24 hours per day at the place of formation or storage of drilling waste. In-line separation into components is resulted from heating in enclosed chamber without oxygen access where total evaporation of water and oil products takes place. Then dried and treated soil is moistened with water and granulated into crushed rock.
Output: products
1. Recovered oil (mineral and synthetic oil, liquid paraffin, diesel fuel) can be reused for preparation of drilling mud or as fuel for MobileTDU and client's needs on site
2. Process water produced during treatment can be used for own needs on site
3. Solids can be used for road construction, backfilling of treated cuttings pits and after granulation can be certified as construction material (crushed rock)
1. Recovered oil (mineral and synthetic oil, liquid paraffin, diesel fuel) can be reused for preparation of drilling mud or as fuel for MobileTDU and client's needs on site
2. Process water produced during treatment can be used for own needs on site
3. Solids can be used for road construction, backfilling of treated cuttings pits and after granulation can be certified as construction material (crushed rock)
Equipment
A wide range of thermal desorption units of various capacity and design is offered. When drill cuttings are treated at temperature of 300°C, toxicity of drill cuttings is reduced by 10 times, and at 500°C, drill cuttings are completely detoxified.
MobileTDU-1 Compact
MobileTDU-5 Induction
MobileTDU-0,5 Induction Compact
MobileTDU-3
MobileTDU-3 Universal
Закрыть
MobileTDU-5 Induction
Mobile induction thermal desorption unit
Patented unit for operation under the most sensitive conditions and at high load. It can be used for material of any viscosity. No harmful combustion products are released during induction heating. Good solution for operation under conditions of on-site treatment of oil wastes. Separated oil products can be used for power generation.
PERFORMANCE ADVANTAGES
PERFORMANCE ADVANTAGES
- Treatment of up to 5 tons of drill cuttings per hour
- Power consumption 200-800 kW/h
- Automatic control (SCADA)
- Online remote monitoring of parameters
- Video monitoring
- Mobility and ease of relocation
- Possibility to use the unit on service ships for offshore drilling rigs.
Закрыть
MobileTDU-0,5 Induction Compact
Mobile induction thermal desorption unit
Compact design for treatment of small volumes. The unit can be transported by rail and water to places of accidental spill of oil products. It is possible to use the unit on service ships for offshore drilling rigs. No harmful combustion products are released during induction heating.
PERFORMANCE ADVANTAGES
Treatment of up to 5 tons per hour. The unit can be started within 72 hours.
PERFORMANCE ADVANTAGES
- Treatment of up to 500 kg of drill cuttings per hour
- Power consumption 200 kW/h
- Automatic control (SCADA)
- Video recording of all processes
- Mobility and ease of relocation
- 2 ea. 20-foot shipping containers
- Quick installation
Treatment of up to 5 tons per hour. The unit can be started within 72 hours.
Закрыть
MobileTDU-1 Compact
Super-compact and self-contained unit with diesel burner for exploratory and field drilling. The unit can be installed and started within 24 hours. Maximum capacity of the unit is 1 ton of drill cuttings per hour.
(PMI-1.0-TDU-Mini /0,5-1,0/ 70kW/ 20-40 lph)
Super-compact and self-contained unit with diesel burner. Optimal equipment for field operators, service companies and drilling companies during drilling of exploratory wells. The unit can be used for treatment of soil contaminated with fuel or oil spills. The best solution for pitless drilling on offshore drilling rig.
PERFORMANCE ADVANTAGES
Super-compact and self-contained unit with diesel burner. Optimal equipment for field operators, service companies and drilling companies during drilling of exploratory wells. The unit can be used for treatment of soil contaminated with fuel or oil spills. The best solution for pitless drilling on offshore drilling rig.
PERFORMANCE ADVANTAGES
- compactness – the smallest size compared to analogues
- unit capacity: 1 ton of drill cuttings per hour
- installation time: 24 hours
- minimum operating personnel
- minimum power consumption: 70 kW/h
- efficient self-containment: can operate using fuel produced during treatment process
- the unit is designed to fit into standard 20-foot containers
- can be transported at 2 loading platforms
- possibility to install at railway platform
- possibility to install near drilling rig
Закрыть
MobileTDU-3
Self-contained unit with diesel burner for cluster drilling and treatment of large cuttings pits of long-term storage. Maximum capacity of the unit is 3 tons of drill cuttings per hour.
(PMI-1.0-TDU /2,0-3,0/ 110kW/80-120 lph)
Self-contained unit of high capacity with diesel burner for cluster drilling and treatment of large cuttings pits of long-term storage.
PERFORMANCE ADVANTAGES
Self-contained unit of high capacity with diesel burner for cluster drilling and treatment of large cuttings pits of long-term storage.
PERFORMANCE ADVANTAGES
- reasonable cost of treatment for one ton
- capacity is 3 tons of drill cuttings per hour
- installation can be completed within 24-72 hours depending on operation conditions
- small power consumption: 110 kW/h
- efficient self-containment: can operate using fuel produced during treatment process
- the unit is designed to fit into standard 20-foot shipping containers
- automatic control (SCADA)
- video recording of all processes
- online remote monitoring
Закрыть
MobileTDU-3 Universal
Universal mobile thermal desorption unit
Universal solution for operation at oil fields and disposal sites. The unit can operate using any liquid and gas fuel. Maximum capacity of the unit is 3 tons of drill cuttings per hour.
PERFORMANCE ADVANTAGES
PERFORMANCE ADVANTAGES
- the unit can operate using any liquid and gas fuel
- high capacity up to 3 tons of drill cuttings per hour
- installation can be completed within 60-72 hours
- operating personnel working on shift for 24 hours
- automatic control (SCADA)
- online remote monitoring
No open flame and products of combustion
Environmentally friendly - no harmful emissions
Processing from 0.5 to 5 tons per hour. Commissioning from 24 to 72 hours
Impact
30% of solid industrial waste in Russia is oil sludge, i.e. pollution from gas and oil industry. Industrial and process drilling waste is the most hazardous as it contains many chemicals and has been polluting the environment for decades. Startup of PMI Solutions unit 1 prevents contamination and preserves ecosystem of about 15.000 hectares.
30% of solid industrial waste in Russia is oil sludge, i.e. pollution from gas and oil industry. Industrial and process drilling waste is the most hazardous as it contains many chemicals and has been polluting the environment for decades. Startup of PMI Solutions unit 1 prevents contamination and preserves ecosystem of about 15.000 hectares.
Legislation support
Environmental laws are becoming more stringent, fines are increasing. Cuttings pits are prohibited in the European Union. Environmental safety strategy of Russia provides for active involvement of recoverable resources in business activity.
Disaster prevention
Toxic waste storage destroys ecosystems. In case of ignition of cuttings pits, toxic gas is released into the atmosphere and vast areas become unsuitable for life.
Environmental remediation
Ministry of Natural Resources has identified 340 large areas where 600 million tons of oil sludge have been buried. 17 million people are affected in these areas.*
PMI Solutions equipment prevents accumulation of drill cuttings, totally treats accumulated oil sludge and eliminates the damage caused to nature.
* Order of the Government of the Russian Federation of January 25, 2018 # 84-r "Strategy for development of industry on treatment, disposal and detoxification of production and consumption waste for the period until 2030"
PMI Solutions equipment prevents accumulation of drill cuttings, totally treats accumulated oil sludge and eliminates the damage caused to nature.
* Order of the Government of the Russian Federation of January 25, 2018 # 84-r "Strategy for development of industry on treatment, disposal and detoxification of production and consumption waste for the period until 2030"
Environmental laws are becoming more stringent, fines are increasing. Cuttings pits are prohibited in the European Union. Environmental safety strategy of Russia provides for active involvement of recoverable resources in business activity.
Toxic waste storage destroys ecosystems. In case of ignition of cuttings pits, toxic gas is released into the atmosphere and vast areas become unsuitable for life.
Ministry of Natural Resources has identified 340 large areas where 600 million tons of oil sludge have been buried. 17 million people are affected in these areas.*
PMI Solutions equipment prevents accumulation of drill cuttings, totally treats accumulated oil sludge and eliminates the damage caused to nature.
*Order of the Government of the Russian Federation of January 25, 2018 # 84-r "Strategy for development of industry on treatment, disposal and detoxification of production and consumption waste for the period until 2030"
PMI Solutions equipment prevents accumulation of drill cuttings, totally treats accumulated oil sludge and eliminates the damage caused to nature.
*Order of the Government of the Russian Federation of January 25, 2018 # 84-r "Strategy for development of industry on treatment, disposal and detoxification of production and consumption waste for the period until 2030"
Company background
PMI Solutions specializes in engineering, production and supply of thermal desorption units. Priority areas of business include innovations in the area of industrial and environmental safety. The company has
been operating since 2015 and involve Russian and European process engineers with 20 years of experience.
been operating since 2015 and involve Russian and European process engineers with 20 years of experience.
Production of MobileTDU has been started in Russia in 2019 and is located in "Severny" industrial park in Belgorod region. 24-hour technical support is provided. Personnel training and certification is arranged for unit operation.
The PMI systems group of companies specializes in the design, production and supply of measurement systems designed to control technological processes in the field of oil refining. The main goal is to provide Customers with comprehensive solutions that meet the best international standards for the implementation and operation of industrial analytical systems for both the most complex unique and standard applications. The development of new domestic samples of equipment in the field of industrial processing of hydrocarbon-containing waste allows us to move confidently to new frontiers.
PMI Systems - Belgorod
Report of VGTRK Russia 1 Belgorod about our development.
Trusted by!
PMI Systems partners:
Feedback
If you have any questions, do not hesitate to contact us. Please fill in the form to place a preliminary order or to get detailed technical information.
Contacts
+7 495 649 63 02 ext. 70
WhatsApp
info@pmi-s.com
2V Shyrokaya st., Dybovoe village,
Belgorod district, Belgorod region, Russia, 308501
Representative office in Moscow:
+7 495 649 63 02 ext. 74
tdu@pmi-systems.ru
International sales:
+7 495 649 63 02 ext. 72
Production department:
"Phabrika" industrial park
Severny village, Belgorod district,
Belgorod region, Russia, 308519
info@pmi-s.com
2V Shyrokaya st., Dybovoe village,
Belgorod district, Belgorod region, Russia, 308501
Representative office in Moscow:
+7 495 649 63 02 ext. 74
tdu@pmi-systems.ru
International sales:
+7 495 649 63 02 ext. 72
Production department:
"Phabrika" industrial park
Severny village, Belgorod district,
Belgorod region, Russia, 308519
PMI Solutions LLC PSRN 1153123008400 2020© PMI Solutions LLC, All Rights Reserve